Win an order, lose your company

Some years ago when I was selling capital equipment we participated in an internet auction. The potential client was one of our bigger customers and the project was around a half a million dollars in value so it was a good opportunity, although internet auctions weren’t our favourite way to sell equipment due to the emphasis on price.

Our primary competitor was the industry leader and this was one of their strongest products, but we had comparable technology and were somewhat smaller so hopefully our lower overhead would allow us to offer a better price. We had a reasonably good ERP system and had a solid handle on our costs, so we decided on a competitive margin and came up with our lowest possible offer. We not only lost the order, but our competitor’s price was so low it was well below our cost, much less our asking price. After much gnashing of teeth and discussion, we had to assume that our competitor knew something we didn’t and just had better control of their costs.

Fast forward a few years and low and behold our esteemed competitor that had once been an industry favourite was bankrupt and shutdown. During an interview one of their former managers said “We never really knew if or how much money we made on a shipment”! Aha! The truth comes out, after all these years!

Turns out they had an ancient ERP system that was so old and clumsy that they couldn’t get any consistent data out of it, their pricing was a total guess. Needless to say, once the technology gap between themselves and their competitors narrowed and the declining economy made competitive pricing a priority, they either lost bids or lost money on the projects they won (including ours), eventually going broke.

The morals of this story:

Your competitors are never as good as you fear. Everyone has to work with the same raw materials and the same people with all their habits and foibles. As industry conditions and the economy change, their weaknesses will eventually come out.

The flower of success contains the seeds of failure. My former competitor had been the industry leader for many years until the economy started to slow down. Once price become the biggest factor for their customers in a slowing economy, what had been a minor problem became a fatal cancer.

Put systems into place before you need them. Business conditions change all the time, you have to be ready for every eventuality. Upgrading software such as ERP or implementing new procedures is a lot easier when you’re on top than when you’re on the way down, it’s tough to fight momentum.

Understand and control your costs. While you might think that selling price is not a major factor in your success today, controlling your costs is. SME’s often aren’t overly concerned with controlling costs as long as they make a profit at the end of the year. As they grow and get involved with larger projects small variations can grow out of control. The sooner you can get control of your real costs and identify what needs attention, the better.

And above all, avoid internet auctions, they’re abominations!

Small businesses can use ERP to find hidden costs and increase profit

Keeping control of costs is crucial to the success of any business, but it’s particularly important for an SME (small to mid-size business) as any errors can have a greater impact on them than on larger businesses.

Most companies have a good handle on the “big ticket” items, the major components that go into either a discrete manufactured item or a chemical process. It’s tracking the lesser costs that can create problems as freight, customs and a host of many other charges are hard to track and split amongst many items, especially if they come in after the project has been shipped.

Many companies will just gather these costs into a “slush fund” often called overhead, and recover it by applying a fixed percentage against the bigger costs of a project, such as a markup on estimated costs or labour. While this can save time and effort, it can have major consequences as the company grows and takes on larger projects. Those “minor” costs tend to grow out of proportion to sales and can lead to a nasty surprise at the end of a project or accounting period. As you quote on bigger projects where there is more competition just adding a fixed percentage could make your prices uncompetitive. Also, it can hide the difference between profitable and unprofitable products.

Our ERP software allows SME’s to track each individual cost and assign it to a specific project so they can know the real cost of every item that is bought or produced. Even if the cost needs to split amongst several orders or if it comes in after the order is shipped, anything that relates to a specific order can recorded and tracked.

The results of this greater insight can be surprising. One client in the chemical processing sector found that his real cost on a specific item was actually 80% higher than the number they had been using with their old software system! Once he had overcome his disbelief and confirmed that the numbers were indeed correct, he came to a couple of realizations. First and most obvious, it explained why their year-end summaries never seemed to reflect what they thought were good sales.

More importantly, once they took a close look at the numbers they not only realized how much more significant some costs had been than they had previously believed, but now they could see a plan for moving forward with effective cost cutting programs. previously, they had introduced initiatives to lower their costs but were frustrated by the lack of results which they now knew was because they had been targeting the wrong items. Once they knew what was actually affecting their costs they could identify and target  specific areas with much greater effect.

At the end of the day, the greater insight provided by the software gave them a far better understanding of the factors that affected their prices, identified areas for cost savings and made them more competitive in their markets giving them a fast return on their investment in ERP software.

If you’d like to find out how we can help you become more competitive, contact us today!